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Yunyi has engaged in the research and development of pressure, liquid level, flow, and temperature sensors and transmitters, as well as their solutions. Providing OEM & ODM and custom design services

Integrated Intelligent Oil and Gas Mixing and Transmission Device

The Integrated Intelligent Multiphase Oil-Gas Transportation System is a cutting-edge solution designed to efficiently handle unprocessed wellstreams (oil, gas, water, and solids) in oilfield gathering systems. This all-in-one smart system combines multiphase pumpingreal-time flow optimization, and predictive analytics to transport complex mixtures over long distances while minimizing separation requirements and operational costs.

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1. Key Features

✔ True Multiphase Handling – Transports mixtures with 0–95% gas volume fraction (GVF) and 0–80% water cut
✔ Self-Learning Control – AI algorithms adapt to fluctuating flow regimes (slug, annular, stratified)
✔ Energy Recovery Technology – Recaptures 15–25% of hydraulic energy via turbine systems
✔ Compact Modular Design – 40% smaller footprint vs. conventional separation-pump setups
✔ Remote Digital Twin – Real-time simulation for predictive maintenance and optimization


2. Core Components

(1) Multiphase Pumping Module

  • Twin-Screw or Helico-Axial Pumps (API 676 compliant)

  • Variable Speed Drive (VSD) with harmonic mitigation

  • Gas-Handling Capacity: Up to 95% GVF at 50 bar

(2) Intelligent Control System

  • Edge Computing Unit – Processes real-time data from 50+ sensors

  • Phase Fraction Meter – Measures oil/gas/water ratios (±3% accuracy)

  • Anti-Slug Controller – Predictive algorithm prevents flow instability

(3) Integrated Auxiliaries

  • Self-Cleaning Strainer – Removes solids >500 μm

  • Compact Chemical Injection – Paraffin inhibitors, drag reducers

  • Explosion-Proof Enclosure – ATEX Zone 1/2 certified


3. Technical Specifications

Parameter Specification
Flow Capacity 100–5,000 m³/day
Pressure Boost Up to 100 bar
Temperature Range -30°C to 150°C
Vibration Level <4.5 mm/s RMS
Communication OPC UA, Modbus TCP, 5G/WiFi

4. Working Principle

  1. Wellstream Intake: Untreated mixture enters through self-cleaning strainer.

  2. Flow Stabilization: Anti-slug controller adjusts pump speed to suppress surges.

  3. Energy-Efficient Transport: Multiphase pump boosts pressure for long-distance piping.

  4. Continuous Optimization: Digital twin simulates pipeline conditions to minimize energy use.


5. Performance Advantages

  • 50% reduction in separation infrastructure costs

  • 30–40% lower energy consumption vs. conventional systems

  • Zero production interruptions during GVF fluctuations

  • 100% remote operability with cloud-based diagnostics


6. Applications

• Marginal field developments
• Subsea tiebacks to existing platforms
• Heavy oil fields with high gas content
• Unmanned satellite well clusters


7. Case Study: Permian Basin Deployment

  • Challenge: Transporting 65% GVF wellstream over 15km with ±5% flow stability

  • Solution: Installed IMPT-2000 system with digital twin integration

  • Results:
    ↗ 38% reduction in pipeline pressure drop
    ↘ 28% decrease in OPEX through energy recovery
    → Maintained 98% uptime over 18 months


8. Certifications & Standards

• API 676 (Positive Displacement Pumps)
• ISO 13709 (Petroleum Pump Specifications)
• NACE MR0103 (Sour Service Compliance)
• SIL 2 Safety Integrity Level


9. Why Choose This System?

  • Plug-and-Play Integration – Fully pre-tested skids reduce commissioning time by 70%

  • Adaptive to Extreme Conditions – Handles sand content up to 5% volume

  • Global Support Network – 24/7 remote diagnostics and spare parts guarantee

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