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Yunyi has engaged in the research and development of pressure, liquid level, flow, and temperature sensors and transmitters, as well as their solutions. Providing OEM & ODM and custom design services

YUNYI Straight Tube Density Meter

YUNYI XY-885 Straight Tube Density Meter is a precision instrument designed for continuous, real-time measurement of fluid density in industrial processes. Capable of measuring online density, temperature, and concentration of two-component mixtures, this meter features on-site display, remote transmission capability, DC power supply with positive/negative polarity self-adaptation, and touch-key operation.

Built to meet demanding process and custody transfer requirements, the straight tube design offers superior flow-through characteristics and ease of cleaning while remaining unaffected by vibration, flow rate variations, or pressure changes. The result is a low-maintenance, robust, and highly reliable instrument for critical density monitoring applications.

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Key Benefits

  • Truly Maintenance-Free Operation – Fully integrated “plug and play” digital measurement with no moving parts, ensuring continuous, uninterrupted service without routine maintenance

  • Flexible, Hassle-Free Installation – Compact footprint with low space requirements; no on-site calibration or debugging needed; ready to use straight out of the box

  • Unique Direct Insertion Design – Insertion lengths up to 80 meters available, allowing installation in locations with limited access

  • Integrated Intelligent Electronics – Integral transmitter supports both analog and digital communications for seamless system integration

  • Rigorously Factory Tested – Each unit undergoes strict factory validation before shipment, ensuring guaranteed accuracy and reliable performance

  • Versatile Installation Options – Continuous real-time measurement in main pipelines, bypass loops, tanks, and vessels

  • Superior Corrosion & Wear Resistance – Wide selection of corrosion-resistant and anti-abrasive wetted materials to suit virtually any process medium

  • Exceptional Reliability & Safety – Optimized design inherently resists interference from vibration and pressure fluctuations, delivering stable readings in challenging environments

  • Automatic Temperature Compensation – Built-in compensation automatically corrects density measurements for temperature variations, ensuring accuracy across a wide operating range

Product Features

  • Factory calibrated — ready for immediate installation; no on-site calibration required

  • Simultaneous measurement of online density, temperature, and two-component concentration

  • Local digital display with intuitive touch-key interface

  • Remote transmission capability for centralized monitoring and control

  • DC power supply with positive/negative polarity self-adaptation — eliminates wiring errors and protects the instrument

  • Ideal for challenging fluids including viscous and non-Newtonian fluids, low-flow media, non-homogeneous mixtures, media entraining solids or gas, slurry, highly corrosive fluids, as well as cryogenic and ultra-high temperature applications

Technical Specifications

Parameter Specification
Suitable Media Cement slurry, mineral slurry, mortar, viscous and crystallization-prone liquids, gas-entrained liquids
Density Measurement Range 0 – 4 g/cm³ (range configurable)
Temperature Range Standard: -50°C to 250°C
Extended: -200°C to 300°C (available on request)
Pressure Rating ≤ 4 MPa (higher pressure ratings available upon request)
Power Supply 24 VDC / 500 mA
Analog Output 4 – 20 mA
Frequency Output 0 – 1 KHz
Digital Communication Modbus RTU 485
Explosion Protection Ex d II C T6 Gb (flameproof enclosure)
Ingress Protection IP67

Wetted Materials (Selectable)

  • 316L Stainless Steel

  • Hastelloy C276 / C22

  • Titanium Alloy (Ti)

  • HB3

  • Monel

  • Zirconium

  • High Nickel Alloy

Wetted material selection can be customized based on specific application requirements to ensure optimal chemical compatibility and service life.

Applications

The XY-885 Straight Tube Density Meter is engineered to excel in demanding environments where traditional instruments struggle:

  • Viscous & Non-Newtonian Fluids — Accurate measurement even with high-viscosity and shear-sensitive media

  • Low-Flow Applications — Reliable readings at extremely low fluid velocities

  • Non-Homogeneous Mixtures — Handles uneven fluid compositions without loss of accuracy

  • Media with Entrained Solids or Gas — Exceptional resistance to bubble and particle interference

  • Slurry & Mining Applications — Cement slurry, mineral slurry, mortar, and abrasive suspensions

  • Highly Corrosive Fluids — Acids, alkalis, aggressive chemicals processed with corrosion-resistant alloy wetted parts

  • Extreme Temperature Service — From cryogenic (-200°C) to ultra-high temperature (300°C) media

Typical Industry Applications

  • Oil & Gas — Crude oil density monitoring, product interface detection in multi-product pipelines, refined product quality control, custody transfer measurement

  • Chemical & Petrochemical — Polymer solution density monitoring, acid and base concentration control, monomer and solvent quality assurance

  • Mining & Mineral Processing — Ore slurry density measurement, tailings management, flotation circuit control

  • Food & Beverage — Wort density during brewing, juice and syrup concentration, dairy product standardization

  • Pulp & Paper — Black liquor, green liquor, white liquor density; cellulose slurry measurement

  • Power Generation — Flue gas desulfurization (FGD) slurry monitoring, lime milk concentration

  • Pharmaceutical — Process monitoring for active pharmaceutical ingredients (APIs), batch consistency verification

  • Custody Transfer & Trade Handover — High-accuracy density measurement for product billing and quality verification

Why Choose the XY-885 Straight Tube Density Meter?

The straight tube architecture offers distinct advantages over traditional density measurement technologies:

  • True In-Line Measurement — Direct continuous measurement without sampling or bypass loops where space permits, minimizing process disruption

  • Superior Flow-Through Characteristics — Straight, unobstructed flow path reduces pressure drop and eliminates dead zones where solids could accumulate

  • Low-Pressure Drop Operation — Minimal flow restriction compared to U-tube or bent-tube designs, making it ideal for viscous fluids and energy-conscious processes

  • Excellent Bubble & Solids Tolerance — Enhanced performance in gas-entrained and solid-laden fluids where other meters fail

  • Self-Draining Design — Easy rinsing and cleaning between batches; ideal for hygienic applications and product changeovers

  • Simplified Maintenance — Straight tube geometry allows for easy mechanical cleaning when required; no complex tube geometry to trap process residues

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